|
CFD analysis of extruder screw |
|
Written by Stephen Mellor
|
|
Friday, 01 May 2009 |
|
In order to ensure the design was optimal for the required extrusion parameters, a computational fluid dynamics (CFD) study was undertaken into the design of the extrusion screws. This involved creating a computer aided design (CAD) model, which was then imported into the pre-processing software GAMBIT. From here the geometry was meshed and analysed using the fluid modeling program FLUENT.  The initial design was analysed and refined with an iterative process such that the optimal design was found within the design constraints placed upon it. The required pressure was calculated from the nozzle pressure loss, and was found to be 1.36x104 Pa. This was used as a benchmark for the CFD analysis. The final design used a 15mm screw thread pitch, on an extrusion barrel of 110mm length, and produced a pressure of approximately 1.57x104 Pa. This is the first time that 3D CFD analysis of this type has been conducted, especially given the complex nature of chocolate as a non-Newtonian fluid. Through this analysis the design has been successfully optimized, and the components subsequently produced and tested upon the ChocALM machine. |
|
Last Updated ( Friday, 01 May 2009 )
|
|
|
Written by Stephen Mellor
|
|
Wednesday, 10 December 2008 |
|

The 2008/09 team bring new ideas to the ChocALM project. The team are presented with a challenging year, with the vision of bringing the ChocALM machine to a commercial prototype and creating quality 3D chocolate components. This new project year of ChocALM has began with a review of the existing design, and the team has already began on improvements to last years design. The project team recently met with the projects main sponsor Cadbury, and ensured another year of support to ensure the objectives of this year shall be met. |
|
Last Updated ( Wednesday, 11 February 2009 )
|
|
|
Presentations Herald Successful end to First Year |
|
Written by Benjamin Brooking
|
|
Tuesday, 17 June 2008 |
 The ChocALM Team 2007-8 The Group Project presentations, held at the University of Exeter on June 5th 2008, heralded a successful end to the first year of development on the ChocALM project. Our testing in the previous weeks had provided useful data and finally helped to validate the design, and prove that our efforts to remove the final bugs and errors had been successful. The videos taken during that testing period helped the presentations to be a complete success (handing out chocolate may also have helped!). |
|
Last Updated ( Friday, 21 November 2008 )
|
|
Read more...
|
|
|
Written by Benjamin Brooking
|
|
Friday, 29 February 2008 |
 ChocALM Motion system The ChocALM project is designing an prototyping a machine capable of creating 3D models in edible chocolate using additive layer manufacturing (ALM) techniques. This is a novel application of a new and developing range of manufacturing techniques collectively referred to as 'rapid prototyping'.The project is a fourth year engineering masters project which will run over several years. The aims of the project in this first year are twofold: - To create a three-dimensional motion system which can operate under computer control.
- To design and prototype a first chocolate deposition tool to temper the chocolate and then extrude it to form up the required model.
The first phase of the design is now complete, and we are currently manufacturing the motion system, ahead of testing and prototyping. In the course of this stage we have attracted several sponsors to help us the create an accurate and flexible system which can be used as a base system for the successive years development. Hepco Motion are suppliers of quality, precision motion components and have supplied us with linear sliders from their PDU2 family. Premier Farnell are worldwide distributors of electronic components and have supplied us with the electronic components required for the drive electronics, along with stepper motors for the motion system. We are now moving on to the design of the second phase, the development of the deposition system. For this stage we are grateful to have the support of Cadbury Schweppes, who have provided us with invaluable information and data on the processing of chocolate, and are supporting us through this second stage. |
|
Last Updated ( Friday, 09 May 2008 )
|
|
|
ChocALM Gains Industrial Sponsors |
|
Written by Benjamin Brooking
|
|
Friday, 29 February 2008 |
|
Following our initial appeals to a range of different interested parties, the ChocALM team have managed to secure three valuable sponsorship deals to help in the key areas of the project. Hepco Motion, from Tiverton, Devon are suppliers of prescision motion systems and components and have offered their components allowing the ChocALM design to acheive high prescision positioning of the chocolate.
Premier Farnell are worldwide electronic and engineering component distributors who have supplied us with electronics components and precision stepper motorsfor the control of the three-dimensional motion system.
Cadbury Schweppes are manufacturers of confectionary with a broad experience in processing and developing chocolate. Their technical and financial support for the deposition phase of the project will allow the development of systems optimised for creating accurate, edible chocolate models. |
|
Last Updated ( Friday, 09 May 2008 )
|
|
|